Looking back over the five of posts I wrote about my experiences in the bakery, it seems a lot of bad things that happen. That’s not true, but the challenging days do stick in my memory more than the regular “good” days. That goes for most of our lives.
A few weeks ago, I told you about the challenges which happened at night. But sometimes bad things even happened during the day, as was the case one hot afternoon. I was over at the oven talking to John Z, when things started going crazy. All a sudden, the oven, proof box and cooler stopped. But the conveyors kept running. The de-panner was also running, but there was no vacuum and the bread wasn’t being pulled out of the pan. As John started pulling pans off the conveyor, I hit the horn and a mechanic came running. Both of us agreed it appeared we had lost air.
We headed down to the compressor room. Sure enough, none of the compressors were running. By this time, there were calls coming over the intercom throughout the bakery with other people having problems. Not finding the problem, we ran back up into the plant and were shocked to see several conveyor motors with flames coming out of them. I started shutting down everything (as soon as the power to the conveyors were killed, the motors stopped burning) as the mechanic went to find the maintenance engineer. Coming out of the shop, the engineer realized immediately that we no longer had three phase electricity and pulled the main circuit breaker coming into the building.
Everything went dark. A call was placed to Carolina Power and Light. It took them about thirty minutes to have the problem fixed and we had a mess to clean up. While production stopped, the bread waiting in pans in the proof box and along conveyors continued to grow. The bread in the oven continued to bake. We had a long night of cleaning up the proof box and getting the dough off the racks with steam cleaning before we could began making bread. If the dough remained on the racks, it could easily fall into a loaf of bread, creating a discolored hard lump within a loaf. We didn’t finish our work and return to production until the first shift crew returned, meaning that most of us worked 16 hours.
But our mess wasn’t nearly as big as the one in the front office. They drew power off the same circuit. This was around 1980, and they had one large computer. When the engineer pulled the power switch into the bakery, they also lost power and data. It took them several days to get everything restored.
Not long after this, the company forked over big bucks to the power company and had them to feed the plant from two directions so if we lost power from one substation, another station would take over. This ended the problems with blimps in power which created havoc with the ovens as I wrote about before. Not being an electrician, I’m not sure if it also protected us from “single phasing,” but we never had that problem again. The compressors and the ovens and equipment with big motors stopped because those motors had protection which shut them down if there was an issue. But there were too many small motors which pulled conveyors. Since it was a lot easier (and cheaper) to replace a ¾ horsepower motor than a 20 or 60 horsepower one, they didn’t have such protection.
Another problem we had to deal with at the bakery was bad yeast. One summer, we changed from Fleischmann’s to a new brand, Dixie yeast. Supposedly the family owning the bakery had a stake in Dixie Yeast, so we were expected to use this product. At first, things went along smoothly, but after a few weeks, we started having problems primarily with the dough-maker bread. And the problems became worse in the afternoons, when the temperatures soared inside the plant. The bread wouldn’t brown nicely and would have large holes in it, appearing as if it had been over-mixed. Most of us suspected the yeast, but the owners were reluctant to agree. They brought experts who were unable to pinpoint the problem. Finally, someone convinced management to go back to the old yeast and things cleared up. When the “experts” checked the processing at the yeast plant, they learned they used fiberglass tanks which couldn’t be cleaned like stainless steel. Over time, they built up some kind of growth which affected the yeast. For a while, we went back to the yeast we had been using while Dixie Yeast worked out these kinks.
But life at the bakery wasn’t always one problem after another. There were also good times. Although we came from a lot of different backgrounds, we were a family. I enjoyed listening to the old timers tell stories about their career at the bakery or their lives growing up. I don’t remember his name, but the oven operator on the roll line talked about working on an old kerosene oven when he was young, which blew up. He also had a hearing aid and when management came around yelling, he’d turn it off. Several of the people who worked on the roll line had spent a lifetime in the bakery. Harvey, whom I wrote about earlier, had managed a dairy, which had closed when he came over to the bakery.
Scotty, who worked in sanitation, lost an arm in an accident in the Wilmington shipyard during World War II. I asked him if he knew my grandfather who also worked in the shipyard, having left the tobacco farm of North Carolina behind during the war. He said he did,but I think he tried to be nice. When I pressed for information about him, as my grandfather died in 1967, he could recall no real memories. I’d later learn that the shipyard at its peak employed 21,000 people. While Scotty was always nice to me, he had one of the most vulgar minds in the bakery and often said the nastiest things to women. Thankfully, he retired a year or two after I started working at the plant and before I had a chance to supervise him. However, I still called him on his comments, and he agreed it was inappropriate. But it didn’t stop him.
At break, we’d crowd into the air-conditioned lounge for cold drinks. The air would soon become stale from cigarette smoke. I was one of the few who didn’t smoke, but that was okay for everyone knew I was different. I was the “college boy.”
Sometimes our friendship extended outside the plant. There were at least half a dozen parties during the years I worked at the bakery (like Linda’s, which I wrote about earlier). Looking back on these, it’s interesting that the parties (at least the ones I attended) had only white folks. Another shock was the number of supervisors who were ten or twenty years older than me who would smoke joints during these parties. As one who eschewed drugs, I found this odd. But in the late 70s and early 80s, smoking pot was common. I expected it at school and with the younger employees, but not among older ones.
Racial lines were crossed at the annual company picnic and some of us did get together to play basketball in the projects across the street from the plant. While working there, I hunted deer, rabbits and squirrels with Bobby, an African American who ran the bread slicing and wrapping area on first shift.
Often, we’d have to work on holidays and at Thanksgiving and Christmas. On these days, the company would supply turkeys which were roasted in the back of the roll oven. They also provided the other parts of the meal included mashed potatoes, gravy, vegetables, and brown and serve rolls which we’d be making for weeks before the holiday. On these days, everyone got to pig out on their lunch breaks.
One of my favorite treats of working night shift occurred shortly after the first bread left the oven. We’d split up a loaf of freshly baked bread, slather it with hot butter (which we had available for the butter-top loaves) and then add honey or molasses. Of course, we worked hard and in heat, so we didn’t have to worry as much about the extra calories.
Upcoming: I have one more post planned I which I will discuss leaving the bakery and it’s demise several years later.
MORE BAKERY STORIES
More Bakery Stories: Bad Things Happen at Night
Coming of Age in a Bakery: Linda and the Summer of ’76











